{"id":17750,"date":"2022-10-20T11:36:26","date_gmt":"2022-10-20T09:36:26","guid":{"rendered":"https:\/\/ecol.eu\/baza-wiedzy\/case-study\/testing-of-cement-mill-press-bearing-oil\/"},"modified":"2023-08-10T15:10:23","modified_gmt":"2023-08-10T13:10:23","slug":"testing-of-cement-mill-press-bearing-oil","status":"publish","type":"case-study","link":"https:\/\/ecol.eu\/en\/case-study\/testing-of-cement-mill-press-bearing-oil\/","title":{"rendered":"Testing of cement mill press bearing oil"},"content":{"rendered":"<header class=\"page-hero case-study-hero alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-1 col-lg-7 page-hero__text\">\n\n\t        <nav aria-label=\"Okruszki\" role=\"navigation\">\n  <ul class=\"breadcrumbs\" aria-label=\"lista okruszk\u00f3w\">\n\n    \n      <li class=\"breadcrumbs__item\">\n\n                  <a href=\"https:\/\/ecol.eu\/en\/\" class=\"breadcrumbs__link\">Home page<\/a>\n        \n      <\/li>\n\n    \n  <\/ul>\n<\/nav>\n\n          <h1 class=\"heading heading--sb\">Testing of cement mill press bearing oil<\/h1>\n\n          \n            <div class=\"editor\"><p><strong>facility:<\/strong> cement plant<br>\n<strong>machine:<\/strong> roller press<br>\n<strong>scope of work:<\/strong> circulation lubrication of bearings<\/p>\n<\/div>\n\n          \n      <\/div>\n      <ul class=\"col-lg-7 offset-lg-1 links\"><\/ul>\n    <\/div>\n\n\t  \n\t\t  <svg class=\"page-hero__bg page-hero__bg--diagnostics\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" xml:space=\"preserve\" width=\"122.057mm\" height=\"171.64mm\" version=\"1.1\" style=\"shape-rendering:geometricPrecision; text-rendering:geometricPrecision; image-rendering:optimizeQuality; fill-rule:evenodd; clip-rule:evenodd\"\r\nviewBox=\"0 0 13001.94 18283.7\"\r\n xmlns:xlink=\"http:\/\/www.w3.org\/1999\/xlink\">\r\n <defs>\r\n  <style type=\"text\/css\">\r\n    .str1 {stroke:#1D1D1B;stroke-width:11.27;stroke-miterlimit:22.9256}\r\n    .str0 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deterioration in its cleanliness were observed, with a\u00a0significant reduction in the life of the filters. A sample of the lubricating oil was sent to the Ecol laboratory to check its parameters.<\/p>\n<h2 class=\"post__header heading heading--line\">proposed solution:<\/h2>\n<p class=\"post__paragraph\">Periodic refreshing and oil filtration, along with continuous diagnostics of oil parameters, were carried out to allow the machine to operate until the scheduled shutdown and overhaul. In order to maintain the proper viscosity of the oil, a\u00a0certain amount of lubricant was periodically tempered and diluted with oil of the same type but with lower viscosity selecting the proportions based on laboratory analysis. <\/p>\n<h2 class=\"post__header heading heading--line\">course of implementation:<\/h2>\n<p class=\"post__paragraph\">The first analysis of the oil showed, among other things, contamination of the oil with grease and an accompanying marked increase in viscosity, above the acceptable limit for the proper functioning of the system. The bearings of the system, which were lubricated with the tested oil, in addition to the lip seal, were additionally sealed with grease from the outside \u2013\u00a0based on the information about the contamination of the oil in the system with the given grease, the conclusion was drawn that the seal during the overhaul was installed incorrectly and allowed grease to get inside the system. Faced with the impossibility of shutting down the machine and correcting the installation of the seals, the decision was made to use effective oil care based on cyclic laboratory analysis of the oil (every two weeks or so). <\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <figure class=\"post__image-wrapper\"><img loading=\"lazy\" decoding=\"async\" class=\"post__image\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg\" alt=\"photo of cement plant\" width=\"1815\" height=\"566\" srcset=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg 1815w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-300x94.jpg 300w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-1024x319.jpg 1024w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-768x239.jpg 768w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-1536x479.jpg 1536w\" sizes=\"auto, (max-width: 1815px) 100vw, 1815px\"><figcaption class=\"post__paragraph post__paragraph--image\">photo of cement plant<\/figcaption><\/figure>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"wide-text-bar alignwide wide-text-bar--gray \">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-2 col-lg-8 wide-text-bar__text\">\n\n        \n          <p class=\"desc\">Faced with the impossibility of shutting down the machine and making adjustments to the seal assembly, the decision was made to use effective oil care based on cyclic laboratory analysis of the oil<\/p>\n\n        \n        \n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <h2 class=\"post__header heading heading--line\">result achieved:<\/h2>\n<p class=\"post__paragraph\">By conducting cyclic oil refreshment and filtration, based on regular laboratory tests that determine the optimal time to take corrective action, it was possible to safely operate the press until the scheduled shutdown. A possible production stoppage due to an improper oil condition, where an overhaul time of several days at best would have been required, could have caused millions of dollars in losses, which were avoided through a\u00a0combination of oil diagnostics and proper oil care. <\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"contact alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n\n      <div class=\"offset-lg-2 offset-md-0 col-lg-6 contact__text\">\n\n        \n          <h2 class=\"heading heading--line\"><a id=\"kontakt\">contact<\/a><\/h2>\n\n        \n        \n          <h3 class=\"heading heading--large\">do you have questions about the services?<\/h3>\n\n        \n        \n          <p class=\"desc\">Contact us &#8211;&nbsp;call or send us a&nbsp;message:<\/p>\n\n        \n      <\/div>\n\n      \n        <div class=\"offset-lg-2 offset-md-0 col-lg-9 tiles__items\">\n\n          \n            <div class=\"tiles__item\">\n              <h4 class=\"tiles__heading heading\">Ecol Sp. z&nbsp;o.o.<\/h4>\n\n              <ul class=\"contact-details\">\n\n                \n                  <li class=\"contact-details__item\"><a href=\"https:\/\/g.page\/r\/CTBn48MobweNEBA\" target=\"_blank\">Podmiejska 71A, 44-207 Rybnik<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"tel:+48327391830\" class=\"contact-details__link\">T: +48 32 739 18 30<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"tel:+48327391829\" class=\"contact-details__link\">F: +48 32 739 18 29<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"mailto:ecol@ecol.eu\" class=\"contact-details__link\">ecol@ecol.eu<\/a><\/li>\n\n                \n              <\/ul>\n            <\/div>\n\n          \n          \n        <\/div>\n\n      \n    <\/div>\n  <\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"After the overhaul of the system, foaming of the oil in the main tank and a marked deterioration in its cleanliness were observed, with a significant reduction in the life of the filters. A sample of the lubricating oil was sent to the Ecol laboratory to check its parameters.","protected":false},"author":3,"featured_media":6731,"template":"","case-study-category":[94,92,96,91],"class_list":["post-17750","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","case-study-category-diagnostic-services","case-study-category-industries","case-study-category-other-industry","case-study-category-technologies"],"acf":[],"image":"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg","category_name":["Diagnostic services","Industries","Other industry","Technologies"],"_links":{"self":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study\/17750","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/users\/3"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/media\/6731"}],"wp:attachment":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/media?parent=17750"}],"wp:term":[{"taxonomy":"case-study-category","embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study-category?post=17750"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}