{"id":17602,"date":"2022-10-03T12:21:55","date_gmt":"2022-10-03T10:21:55","guid":{"rendered":"https:\/\/ecol.eu\/baza-wiedzy\/case-study\/chemical-active-foam-cleaning-of-steam-turbine-cooling-water-condenser\/"},"modified":"2025-06-09T13:04:34","modified_gmt":"2025-06-09T11:04:34","slug":"chemical-active-foam-cleaning-of-steam-turbine-cooling-water-condenser","status":"publish","type":"case-study","link":"https:\/\/ecol.eu\/en\/case-study\/chemical-active-foam-cleaning-of-steam-turbine-cooling-water-condenser\/","title":{"rendered":"Chemical active foam cleaning of steam turbine cooling water condenser"},"content":{"rendered":"<header class=\"page-hero case-study-hero alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-1 col-lg-7 page-hero__text\">\n\n\t        <nav aria-label=\"Okruszki\" role=\"navigation\">\n  <ul class=\"breadcrumbs\" aria-label=\"lista okruszk\u00f3w\">\n\n    \n      <li class=\"breadcrumbs__item\">\n\n                  <a href=\"https:\/\/ecol.eu\/en\/\" class=\"breadcrumbs__link\">Home page<\/a>\n        \n      <\/li>\n\n    \n  <\/ul>\n<\/nav>\n\n          <h1 class=\"heading heading--sb\">Chemical active foam cleaning of steam turbine cooling water condenser<\/h1>\n\n          \n            <div class=\"editor\"><p><strong>Plant \/ Facility:<\/strong><\/p>\n<p>Conventional power industry, turbopump condenser of 500 MWe unit<\/p>\n<\/div>\n\n          \n      <\/div>\n      <ul class=\"col-lg-7 offset-lg-1 links\"><\/ul>\n    <\/div>\n\n\t  \n\t\t  <svg class=\"page-hero__bg page-hero__bg--dry-cleaning\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" xml:space=\"preserve\" width=\"116.112mm\" height=\"175.242mm\" version=\"1.1\" style=\"shape-rendering:geometricPrecision; text-rendering:geometricPrecision; image-rendering:optimizeQuality; fill-rule:evenodd; clip-rule:evenodd\"\r\nviewBox=\"0 0 9428.92 14230.63\"\r\n xmlns:xlink=\"http:\/\/www.w3.org\/1999\/xlink\">\r\n <defs>\r\n  <style 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-160.63,41.41z\"\/>\r\n   <path class=\"fil1 str5\" d=\"M8011.19 12014.63c60.25,-118.02 119.19,-231.85 173.89,-348.48 53.97,-115.05 104.17,-230.44 152.78,-344.69 13.38,47.35 26.88,95.16 40.5,143.67 -67.38,162.61 -138.33,322.87 -214.63,488.43 -50,21.16 -101.6,41.87 -152.54,61.07z\"\/>\r\n   <path class=\"fil1 str5\" d=\"M8305.41 11884c38.38,-91.73 79,-178.82 114.9,-269.74 14.24,50.46 28.75,101.88 43.31,153.74 -5.42,13.65 -10.3,28.11 -15.57,41.57 -45.8,27.58 -95.73,48.46 -142.64,74.43z\"\/>\r\n  <\/g>\r\n  <ellipse class=\"fil1 str6\" cx=\"5499.4\" cy=\"10547.02\" rx=\"3453.77\" ry=\"1365.94\"\/>\r\n <\/g>\r\n<\/svg>\n\n\t  \n  <\/div>\n<\/header>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <h2 class=\"post__header heading heading--line\">description of the customer\u2019s problem<\/h2>\n<p class=\"post__paragraph\">Losses were observed due to the presence of an above-normal amount of operating sludge on the heat exchange surfaces of the turbopump condenser, which very significantly affected the overall efficiency of the power unit.<\/p>\n<p class=\"post__paragraph\">In addition to hard mining sludge, high levels of biological contamination were observed, resulting from the use of river water for cooling.<\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"tiles  gallery alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-2 col-lg-5\">\n\n        \n        \n        \n      <\/div>\n\n      \n        <div class=\"offset-lg-2 col-lg-9 tiles__items\">\n\n          \n            <a href=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-4.jpg\" class=\"tiles__image-wrapper glightbox\" data-title=\"Condenser reversing chamber before cleaning\" data-description=\"Condenser reversing chamber before cleaning\">\n\n\t            <figure>\n\t\t            <img decoding=\"async\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-4.jpg\" class=\"tiles__image\" alt=\"Condenser reversing chamber before cleaning\" loading=\"lazy\">\n\n\t\t            \t\t\t            <figcaption>Condenser reversing chamber before cleaning<\/figcaption>\n\t\t            \n\t            <\/figure>\n            <\/a>\n\n          \n            <a href=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-5.jpg\" class=\"tiles__image-wrapper glightbox\" data-title=\"Condenser reversing chamber before cleaning\" data-description=\"Condenser reversing chamber before cleaning\">\n\n\t            <figure>\n\t\t            <img decoding=\"async\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-5.jpg\" class=\"tiles__image\" alt=\"Condenser reversing chamber before cleaning\" loading=\"lazy\">\n\n\t\t            \t\t\t            <figcaption>Condenser reversing chamber before cleaning<\/figcaption>\n\t\t            \n\t            <\/figure>\n            <\/a>\n\n          \n            <a href=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-6.jpg\" class=\"tiles__image-wrapper glightbox\" data-title=\"Condenser reversing chamber before cleaning\" data-description=\"Condenser reversing chamber before cleaning\">\n\n\t            <figure>\n\t\t            <img decoding=\"async\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-6.jpg\" class=\"tiles__image\" alt=\"Condenser reversing chamber before cleaning\" loading=\"lazy\">\n\n\t\t            \t\t\t            <figcaption>Condenser reversing chamber before cleaning<\/figcaption>\n\t\t            \n\t            <\/figure>\n            <\/a>\n\n          \n        <\/div>\n\n      \n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <h2 class=\"post__header heading heading--line\">proposed solution<\/h2>\n<p class=\"post__paragraph\">Carry out chemical cleaning using active foam with solutions that are safe for the construction material (Brass, CuZn20AlF40 alloy) from which the condenser tubes were made.<\/p>\n<h2 class=\"post__header heading heading--line\">course of implementation<\/h2>\n<p class=\"post__paragraph\">The condenser was separated from the system using specially designed plugs installed in the cooling water outlet pipelines and plugs in the case of the cooling water inlet pipelines. Each half of the capacitor was cleaned separately.<\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n                        \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <figure class=\"post__image-wrapper\"><img loading=\"lazy\" decoding=\"async\" class=\"post__image\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-2.webp\" alt=\"View from inside the reversing chamber during the first foam filling of the condenser\" width=\"1470\" height=\"1102\" srcset=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-2.webp 1470w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-2-300x225.webp 300w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-2-1024x768.webp 1024w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-11a-2-768x576.webp 768w\" sizes=\"auto, (max-width: 1470px) 100vw, 1470px\"><figcaption class=\"post__paragraph post__paragraph--image\">View from inside the reversing chamber during the first foam filling of the condenser<\/figcaption><\/figure>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <p class=\"post__paragraph\">The directions of foam flow through the piping system were changed during the process to homogenize the physicochemical conditions in the exchanger. The cleaning and neutralization process took a\u00a0total of 8 hours. The amount of waste generated was 8.5 m<sup>3.<\/sup><\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"tiles  gallery alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-2 col-lg-5\">\n\n        \n          <h2 class=\"heading heading--line\">result<\/h2>\n\n        \n        \n          <h3 class=\"heading heading--large\">outcome<\/h3>\n\n        \n        \n          <p class=\"desc\">Optimal heat transfer parameters through the condenser were achieved, and the overall efficiency of the power unit increased to the expected level. The results of the cleaning performed are illustrated in the photos below.<\/p>\n\n        \n      <\/div>\n\n      \n        <div class=\"offset-lg-2 col-lg-9 tiles__items\">\n\n          \n            <a href=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej.webp\" class=\"tiles__image-wrapper glightbox\" data-title=\"Condenser reversing chamber before cleaning\" data-description=\"Condenser reversing chamber before cleaning\">\n\n\t            <figure>\n\t\t            <img decoding=\"async\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej.webp\" class=\"tiles__image\" alt=\"Condenser reversing chamber before cleaning\" loading=\"lazy\">\n\n\t\t            \t\t\t            <figcaption>Condenser reversing chamber before cleaning<\/figcaption>\n\t\t            \n\t            <\/figure>\n            <\/a>\n\n          \n            <a href=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-1.webp\" class=\"tiles__image-wrapper glightbox\" data-title=\"Condenser reversing chamber after cleaning\" data-description=\"Condenser reversing chamber after cleaning\">\n\n\t            <figure>\n\t\t            <img decoding=\"async\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/Ecol-Case_Study-Chemiczne-czyszczenie-piana-aktywna-skraplacza-wody-chlodzacej-turbiny-parowej-1.webp\" class=\"tiles__image\" alt=\"Condenser reversing chamber after cleaning\" loading=\"lazy\">\n\n\t\t            \t\t\t            <figcaption>Condenser reversing chamber after cleaning<\/figcaption>\n\t\t            \n\t            <\/figure>\n            <\/a>\n\n          \n        <\/div>\n\n      \n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"contact alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n\n      <div class=\"offset-lg-2 offset-md-0 col-lg-6 contact__text\">\n\n        \n          <h2 class=\"heading heading--line\"><a id=\"kontakt\">contact<\/a><\/h2>\n\n        \n        \n          <h3 class=\"heading heading--large\">do you have questions about the services?<\/h3>\n\n        \n        \n          <p class=\"desc\">Contact us &#8211;&nbsp;call or send us a&nbsp;message:<\/p>\n\n        \n      <\/div>\n\n      \n        <div class=\"offset-lg-2 offset-md-0 col-lg-9 tiles__items\">\n\n          \n            <div class=\"tiles__item\">\n              <h4 class=\"tiles__heading heading\">Ecol Sp. z&nbsp;o.o.<\/h4>\n\n              <ul class=\"contact-details\">\n\n                \n                  <li class=\"contact-details__item\"><a href=\"https:\/\/g.page\/r\/CTBn48MobweNEBA\" target=\"_blank\">Podmiejska 71A, 44-207 Rybnik<\/a><\/li>\n\n                \n                \n                  <li 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4.46663C12.2299 4.37256 12.1318 4.29691 12.0209 4.24506C11.91 4.19321 11.789 4.16643 11.6666 4.16663C11.4719 4.16625 11.2832 4.23406 11.1333 4.35829C11.0489 4.42825 10.9791 4.51417 10.928 4.61112C10.8769 4.70808 10.8454 4.81417 10.8353 4.92332C10.8252 5.03247 10.8368 5.14253 10.8693 5.2472C10.9019 5.35187 10.9547 5.44909 11.0249 5.53329L14.0499 9.16663H4.16659C3.94557 9.16663 3.73361 9.25443 3.57733 9.41071C3.42105 9.56699 3.33325 9.77895 3.33325 9.99996C3.33325 10.221 3.42105 10.4329 3.57733 10.5892C3.73361 10.7455 3.94557 10.8333 4.16659 10.8333Z\" fill=\"black\"\/>\n<\/svg>\n                <\/a>\n              <\/div>\n\n            \n          \n\t\t\t\t\t\t\n            \n              <div class=\"tiles__list-item\">\n                <a href=\"https:\/\/ecol.eu\/en\/realizations\/\" class=\"tiles__link\">\n\n\t                \n                  <h2 class=\"tiles__heading\">Realizations<\/h2>\n                  <svg width=\"20\" height=\"20\" viewBox=\"0 0 20 20\" fill=\"none\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n  <path d=\"M4.16659 10.8333H14.0499L11.0249 14.4666C10.9549 14.5509 10.9021 14.6481 10.8697 14.7528C10.8372 14.8574 10.8257 14.9675 10.8357 15.0766C10.8561 15.2969 10.9631 15.5002 11.1333 15.6416C11.3034 15.7831 11.5228 15.8511 11.7432 15.8308C11.9635 15.8105 12.1668 15.7035 12.3083 15.5333L16.4749 10.5333C16.503 10.4935 16.528 10.4517 16.5499 10.4083C16.5499 10.3666 16.5916 10.3416 16.6083 10.3C16.646 10.2044 16.6658 10.1027 16.6666 9.99996C16.6658 9.89722 16.646 9.79551 16.6083 9.69996C16.6083 9.6583 16.5666 9.6333 16.5499 9.59163C16.528 9.54818 16.503 9.5064 16.4749 9.46663L12.3083 4.46663C12.2299 4.37256 12.1318 4.29691 12.0209 4.24506C11.91 4.19321 11.789 4.16643 11.6666 4.16663C11.4719 4.16625 11.2832 4.23406 11.1333 4.35829C11.0489 4.42825 10.9791 4.51417 10.928 4.61112C10.8769 4.70808 10.8454 4.81417 10.8353 4.92332C10.8252 5.03247 10.8368 5.14253 10.8693 5.2472C10.9019 5.35187 10.9547 5.44909 11.0249 5.53329L14.0499 9.16663H4.16659C3.94557 9.16663 3.73361 9.25443 3.57733 9.41071C3.42105 9.56699 3.33325 9.77895 3.33325 9.99996C3.33325 10.221 3.42105 10.4329 3.57733 10.5892C3.73361 10.7455 3.94557 10.8333 4.16659 10.8333Z\" fill=\"black\"\/>\n<\/svg>\n                <\/a>\n              <\/div>\n\n            \n          \n\t      \n\t      \n\t    <\/div>\n\n    <\/div>\n  <\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"A case study of chemical cleaning using active foam with solutions that are safe for the construction material (Brass, CuZn20AlF40 alloy).","protected":false},"author":3,"featured_media":14232,"template":"","case-study-category":[93],"class_list":["post-17602","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","case-study-category-chemical-cleaning"],"acf":[],"image":"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-czyszczenie-skraplacza-turbiny-miniatura.webp","category_name":["Chemical cleaning"],"_links":{"self":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study\/17602","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/users\/3"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/media\/14232"}],"wp:attachment":[{"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/media?parent=17602"}],"wp:term":[{"taxonomy":"case-study-category","embeddable":true,"href":"https:\/\/ecol.eu\/en\/wp-json\/wp\/v2\/case-study-category?post=17602"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}