{"id":28247,"date":"2022-10-20T11:36:26","date_gmt":"2022-10-20T09:36:26","guid":{"rendered":"https:\/\/ecol.eu\/?post_type=case-study&#038;p=28247"},"modified":"2024-08-09T08:06:28","modified_gmt":"2024-08-09T06:06:28","slug":"pruefung-des-lageroels-in-der-zementmuehle","status":"publish","type":"case-study","link":"https:\/\/ecol.eu\/de\/case-study\/pruefung-des-lageroels-in-der-zementmuehle\/","title":{"rendered":"Pr\u00fcfung des Lager\u00f6ls in der Zementm\u00fchle"},"content":{"rendered":"<header class=\"page-hero case-study-hero alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-1 col-lg-7 page-hero__text\">\n\n\t        <nav aria-label=\"Okruszki\" role=\"navigation\">\n  <ul class=\"breadcrumbs\" aria-label=\"lista okruszk\u00f3w\">\n\n    \n      <li class=\"breadcrumbs__item\">\n\n                  <a href=\"https:\/\/ecol.eu\/de\/\" class=\"breadcrumbs__link\">Startseite<\/a>\n        \n      <\/li>\n\n    \n  <\/ul>\n<\/nav>\n\n          <h1 class=\"heading heading--sb\">Pr\u00fcfung des Lager\u00f6ls in der Zementm\u00fchle<\/h1>\n\n          \n            <div class=\"editor\"><p><strong>Pflanze:<\/strong> Zementwerk<br>\n<strong>Ger\u00e4t: <\/strong>Walzenpresse<br>\n<strong>Umfang der Arbeiten:<\/strong> Umlaufschmierung von Lagern<\/p>\n<\/div>\n\n          \n      <\/div>\n      <ul class=\"col-lg-7 offset-lg-1 links\"><\/ul>\n    <\/div>\n\n\t  \n\t\t  <svg class=\"page-hero__bg page-hero__bg--diagnostics\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" xml:space=\"preserve\" width=\"122.057mm\" height=\"171.64mm\" version=\"1.1\" style=\"shape-rendering:geometricPrecision; text-rendering:geometricPrecision; image-rendering:optimizeQuality; fill-rule:evenodd; clip-rule:evenodd\"\r\nviewBox=\"0 0 13001.94 18283.7\"\r\n xmlns:xlink=\"http:\/\/www.w3.org\/1999\/xlink\">\r\n <defs>\r\n  <style type=\"text\/css\">\r\n    .str1 {stroke:#1D1D1B;stroke-width:11.27;stroke-miterlimit:22.9256}\r\n   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eine deutliche Verschlechterung der \u00d6lreinheit festgestellt, was zu einer erheblichen Verk\u00fcrzung der Filterstandzeit f\u00fchrte. Eine Schmier\u00f6lprobe wurde zur \u00dcberpr\u00fcfung der Parameter an das Ecol-Labor geschickt.<\/p>\n<h2 class=\"post__header heading heading--line\">vorgeschlagene L\u00f6sung:<\/h2>\n<p class=\"post__paragraph\">Um die Maschine bis zur geplanten Abschaltung und \u00dcberholung in Betrieb zu halten, wurden regelm\u00e4\u00dfige Auffrischungen und \u00d6lfiltrationen sowie eine kontinuierliche Diagnose der \u00d6lparameter durchgef\u00fchrt. Um die korrekte Viskosit\u00e4t des \u00d6ls aufrechtzuerhalten, wurde regelm\u00e4\u00dfig eine bestimmte Menge Schmiermittel abgelassen und mit \u00d6l desselben Typs, aber mit einer niedrigeren Viskosit\u00e4t, verd\u00fcnnt, wobei das Verh\u00e4ltnis auf der Grundlage von Laboranalysen gew\u00e4hlt wurde. <\/p>\n<h2 class=\"post__header heading heading--line\">Verlauf der Umsetzung:<\/h2>\n<p class=\"post__paragraph\">Die erste \u00d6lanalyse ergab unter anderem, dass das \u00d6l mit Fett verunreinigt war und damit einhergehend eine deutliche Erh\u00f6hung der Viskosit\u00e4t \u00fcber den f\u00fcr die ordnungsgem\u00e4\u00dfe Funktion der Anlage zul\u00e4ssigen Grenzwert hinaus vorlag. Die Lager in der Anlage, die mit dem untersuchten \u00d6l geschmiert wurden, waren zus\u00e4tzlich zur Lippendichtung von au\u00dfen mit Fett abgedichtet \u2013\u00a0aus den Informationen \u00fcber die Verunreinigung des \u00d6ls in der Anlage mit dem fraglichen Fett wurde gefolgert, dass die Dichtung bei der \u00dcberholung falsch eingebaut worden war und Fett in die Anlage eindringen konnte. Da es nicht m\u00f6glich war, die Maschine abzuschalten und den Einbau der Dichtungen zu korrigieren, wurde beschlossen, eine wirksame \u00d6lpflege auf der Grundlage zyklischer Laboranalysen des \u00d6ls (etwa alle vierzehn Tage) durchzuf\u00fchren. <\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <figure class=\"post__image-wrapper\"><img loading=\"lazy\" decoding=\"async\" class=\"post__image\" src=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg\" alt=\"Foto des Zementwerks\" width=\"1815\" height=\"566\" srcset=\"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg 1815w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-300x94.jpg 300w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-1024x319.jpg 1024w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-768x239.jpg 768w, https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni-1536x479.jpg 1536w\" sizes=\"auto, (max-width: 1815px) 100vw, 1815px\"><figcaption class=\"post__paragraph post__paragraph--image\">Foto des Zementwerks<\/figcaption><\/figure>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"wide-text-bar alignwide wide-text-bar--gray \">\n  <div class=\"container\">\n    <div class=\"row\">\n      <div class=\"offset-lg-2 col-lg-8 wide-text-bar__text\">\n\n        \n          <p class=\"desc\">Da es nicht m\u00f6glich war, die Maschine abzuschalten und die Montage der Dichtungen zu korrigieren, wurde beschlossen, eine wirksame \u00d6lpflege anzuwenden, die auf einer zyklischen Laboranalyse des \u00d6ls beruht.<\/p>\n\n        \n        \n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n<section class=\"editor alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n      <article class=\"offset-lg-2 col-xl-9 col-lg-10 editor__text\">\n\n        \n          \n            \n\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t      \n\t\t\t\t\t\t      \t\t\t\t\t\t\t      <div class=\"post\">\n\t\t\t\t\t\t\t\t      <h2 class=\"post__header heading heading--line\">Ergebnis erzielt:<\/h2>\n<p class=\"post__paragraph\">Durch zyklische \u00d6lauffrischung und Filtration auf der Grundlage regelm\u00e4\u00dfiger Labortests, die den optimalen Zeitpunkt f\u00fcr Korrekturma\u00dfnahmen bestimmen, konnte die Presse bis zum geplanten Stillstand sicher betrieben werden. Ein m\u00f6glicher Produktionsstopp aufgrund eines unzureichenden \u00d6lzustands, bei dem bestenfalls eine \u00dcberholungszeit von mehreren Tagen erforderlich gewesen w\u00e4re, h\u00e4tte Verluste in Millionenh\u00f6he verursachen k\u00f6nnen, die dank einer Kombination aus \u00d6ldiagnose und angemessener \u00d6lpflege vermieden werden konnten. <\/p>\n\n\t\t\t\t\t\t\t      <\/div>\n\t\t\t\t\t\t      \t\t\t\t\t      <\/div>\n                \n          \n        \n      <\/article>\n    <\/div>\n  <\/div>\n<\/section>\n\n\n<section class=\"contact alignwide\">\n  <div class=\"container\">\n    <div class=\"row\">\n\n      <div class=\"offset-lg-2 offset-md-0 col-lg-6 contact__text\">\n\n        \n          <h2 class=\"heading heading--line\"><a id=\"kontakt\">kontakt<\/a><\/h2>\n\n        \n        \n          <h3 class=\"heading heading--large\">Haben Sie Fragen zu den Dienstleistungen?<\/h3>\n\n        \n        \n          <p class=\"desc\">Nehmen Sie Kontakt mit uns auf &#8211;&nbsp;rufen Sie uns an oder schicken Sie uns eine Nachricht:<\/p>\n\n        \n      <\/div>\n\n      \n        <div class=\"offset-lg-2 offset-md-0 col-lg-9 tiles__items\">\n\n          \n            <div class=\"tiles__item\">\n              <h4 class=\"tiles__heading heading\">Ecol Sp. z&nbsp;o.o.<\/h4>\n\n              <ul class=\"contact-details\">\n\n                \n                  <li class=\"contact-details__item\"><a href=\"https:\/\/g.page\/r\/CTBn48MobweNEBA\" target=\"_blank\">Podmiejska 71A, 44-207 Rybnik<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"tel:+48327391830\" class=\"contact-details__link\">T: +48 32 739 18 30<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"tel:+48327391829\" class=\"contact-details__link\">F: +48 32 739 18 29<\/a><\/li>\n\n                \n                \n                  <li class=\"contact-details__item\"><a href=\"mailto:ecol@ecol.eu\" class=\"contact-details__link\">ecol@ecol.eu<\/a><\/li>\n\n                \n              <\/ul>\n            <\/div>\n\n          \n          \n        <\/div>\n\n      \n    <\/div>\n  <\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"Beschreibung unserer Implementierung","protected":false},"author":3,"featured_media":28248,"template":"","case-study-category":[192,187,201,196],"class_list":["post-28247","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","case-study-category-andere-industrie","case-study-category-branchen","case-study-category-diagnostische-dienstleistungen-von-ecol","case-study-category-technologien"],"acf":[],"image":"https:\/\/ecol.eu\/wp-content\/uploads\/2022\/10\/ecol-badanie-oleju-z-lozysk-prasy-mlyna-cementowni.jpg","category_name":["Andere Industrie","Branchen","Diagnostische Dienstleistungen von Ecol","Technologien"],"_links":{"self":[{"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/case-study\/28247","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/types\/case-study"}],"author":[{"embeddable":true,"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/users\/3"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/media\/28248"}],"wp:attachment":[{"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/media?parent=28247"}],"wp:term":[{"taxonomy":"case-study-category","embeddable":true,"href":"https:\/\/ecol.eu\/de\/wp-json\/wp\/v2\/case-study-category?post=28247"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}